Editing Openai/6962ea5b-2e48-8004-9c43-6e6976669fa0 (section)

=== Assistant: On a 1985 Chevy Chieftain Chevy P-30/P-32 chassis RV, batteries boiling gassing hard, losing water is almost always an … ===
On a 1985 Chevy Chieftain (Chevy P-30/P-32 chassis RV), batteries boiling (gassing hard, losing water) is almost always an over-voltage problem. Here’s the probable causes ranked from most likely to least, with brief reasoning and what to check.

==== 1️⃣ Failed Voltage Regulator (MOST LIKELY) ====

Why:
That era Chevy uses an internal regulator in the alternator. When it fails, system voltage can jump to 15.5–18V, which will rapidly boil batteries.

Clues:
* Battery caps hissing or bubbling
* Strong sulfur smell
* Headlights unusually bright
* Multiple batteries affected

Check:
* Measure voltage at battery with engine running - Normal: 13.8–14.4V - Boiling: anything above 14.8V

✅ If high → replace alternator (or regulator if serviceable)

==== 2️⃣ Bad or Missing Engine / Chassis Ground ====

Why:
A poor ground can trick the regulator into “thinking” voltage is low, so it overcharges.

Common on RVs due to:
* Corrosion
* Frame extensions
* Added accessories

Check:
* Inspect ground strap from engine to frame
* Battery negative to frame
* Measure voltage drop between alternator case and battery negative - Should be <0.2V

✅ Clean, tighten, or add grounds

==== 3️⃣ RV Converter/Charger Stuck in Boost Mode ====

(If this happens while plugged into shore power)

Why:
Old converters sometimes fail and output 15–16V continuously instead of tapering down.

Clues:
* Batteries boil only when plugged in
* Happens even with engine OFF

Check:
* Measure voltage plugged in, engine off - Normal: 13.2–13.6V - Bad: 14.8V+

✅ Replace converter or upgrade to modern 3-stage charger

==== 4️⃣ Wrong Battery Type or Mismatched Batteries ====

Why:
Using:
* Starting batteries instead of deep cycle
* Mixed battery ages/types
* AGM charged like flooded (or vice versa)

Can cause overheating and gassing.

Check:
* Confirm battery type matches charging system
* All batteries same type, age, and capacity

⚠️ This usually worsens boiling, but rarely causes it alone

==== 5️⃣ Battery With Internal Short (LESS LIKELY but possible) ====

Why:
A shorted cell lowers system voltage → alternator overworks → overheats other batteries.

Clues:
* One battery hotter than others
* Won’t hold charge
* Low resting voltage (~10–11V)

Check:
* Load test each battery individually
* Disconnect suspect battery and recheck charging voltage

==== 6️⃣ Temperature Compensation Failure (Rare on 1985, but possible) ====

Some aftermarket regulators or converters use temp sensors. If the sensor fails, voltage can skyrocket.

==== 🔧 What to Do FIRST (Quick Diagnostic Order) ====
# Measure charging voltage at the batteries
# If >14.8V → alternator/regulator is bad
# Check and clean all grounds
# Test voltage plugged into shore power
# Load-test each battery

==== ⚠️ Important Warning ====

Boiling batteries:
* Can explode
* Damage wiring and paint with acid vapor
* Will destroy batteries quickly

👉 Disconnect charging sources until voltage is confirmed safe

If you want, tell me:
* Does it boil while driving, plugged in, or both?
* Chassis battery, house batteries, or all?
* Measured voltage (if you have it)

I can pinpoint it very quickly from there.